Ophthalmics
ULTRA PRECISION MOLDING & TOOLING FOR CONTACT LENSES AND OPTICAL DEVICES
Micro Systems specializes in ultra-precision mold design, manufacturing, and injection molding for advanced optical applications. Our capabilities range from high-volume, multi-cavity optical molds with tight toricity tolerances to single-cavity micro Fresnel lenses with nanometer-scale features.
We provide end-to-end solutions for:
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Contact lens molding
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Contact lens blister packaging
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Intraocular lens (IOL) tooling
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Custom optical-grade polymer components
With expertise in high-accuracy optical tooling and micro-molding, we support from prototyping to scalable production under ISO 13485 & ISO 9001 standards.
MICRO FRESNEL LENS
Micro Systems manufactures 2.5 mm micro Fresnel lenses using a fully automated 4-cavity mold with a 6.5-second cycle time and auto degating. Lens surface features range from 450 nm to 910 nm, with sub-450 nm capability—ideal for optical micro molding and high-precision photonic components.
OPTICAL INSERTS
Micro Systems supplies optical-grade inserts for both conventional and micro molds. For select applications, we offer direct-machined, hardened stainless steel inserts with no manual polishing required—ensuring consistent surface quality, durability, and repeatability in high-precision molding.
