Injection Molding
THE ULTIMATE INJECTION MOLDING PARTNER
Micro Systems specializes in plastic injection molding for extremely small and precise parts, with accuracy down to a fraction of a micron, and surface finish of less than 10 nm. We are widely acknowledged as one of the most technically advanced medical injection molding facilities in Europe, with our experienced, innovative and highly motivated team, supported by the latest technology available on the market. We work with various types of materials, including PEEK, COC, COP, PMMA, PBT, etc., and can meet all of your demands, from prototype to small and mass production.
- 2-shot Molding
- Micro Molding
- Over Molding
- Insert Molding
- Implantable/Bioabsorbable Material Molding
MEDICAL MICRO INJECTION MOLDING SOLUTIONS
Micro Systems has experience in manufacturing ultra precision injection molded parts for the medical device and life sciences markets. Each micro molding production cell has a robot handling system for component separation or tray packaging via an in-line camera vision system for ‘component’ integrity and quality control prior to packaging. Some of our micro molded products for the medical and pharmaceutical sector include:
- Bioabsorbable implant for cancer treatment
- PEEK implant
- Soft mist inhaler
- Injector pen
- Drug delivery system
- Microfluidics diagnostic system
ADVANCED INJECTION MOLDING TECHNIQUES
Micro Systems can provide over-molding solutions for multiple (two or more) materials, with high part precision and shot-to-shot consistency guaranteed. Our over-molding capability helps customers in achieving high precision products without foreign materials or costly assembly processes. Other advanced molding techniques include thin wall molding, 2-shot molding, 2K molding, etc.
HIGH QUALITY MICROFLUIDICS INJECTION MOLDING SERVICES
Micro Systems utilizes our molding expertise, the latest injection molding technology and quality assurance to provide solutions for microfluidic analysis products. We can manufacture advanced microfluidic molds with tolerance as low as +/-0.001mm, with integrated optics.
For more than 20 years, we have taken pride in our outstanding in-house manufactured Medical Injection Molded parts. We utilize many groundbreaking techniques to solve complex injection molding challenges, helping our clients to achieve their ultimate designs.
INJECTION MOLDING EXAMPLES
Bioresorbable Implant.
Cancer Treatment
Micro Nozzle.
0.05 Orifice
PEEK Implant.
50 micron wall section
Microfluidic chip.
25 nm surface finish with integrated optic features.
Micro Optic 2 Shot.
Micro Medical Imaging System
PEEK Bone Implant.
Replacing Titanium
